Case Study I 2024-07-22

Smart Control Ball Valve: Combination of High Corrosion Resistance and Precision Flow Control

RAYS has recently completed a significant delivery of specially designed control ball valves and ultra-high temperature ball valves. These products are destined for critical applications in the chemical, oil, and natural gas industries.The high-temperature hard-sealed control ball valve utilizes advanced principles of fluid dynamics and material science to ensure superior performance under varying temperatures and pressures. Our designs include: Control Hole Valve Seats: These seats segment the fluid flow into smaller units, smoothing the flow and reducing both turbulence and mechanical impact on the seat. Orifice Plate Valve Bodies: This design distributes the fluid dynamics more evenly, reducing erosion and extending the valve’s service life. V-Type Valve Seats: Ideal for media containing solid particles, the V-notch shears particles away, minimizing clogging and providing precise flow control. Each valve incorporates sensors and intelligent control systems for remote monitoring and automated operation. The system adjusts valve settings in real-time, optimizing efficiency and reducing energy consumption.Our ultra-high temperature ball valves are crafted from materials that withstand extreme conditions, maintaining mechanical strength and corrosion resistance from -75C to +515C. These valves feature innovative graphite seal designs that adjust based on pipeline pressure.Throughout the manufacturing process, the RAYS team closely engaged with our customers to customize solutions to their specific needs. Rigorous testing, including low-temperature impact and intergranular corrosion tests, ensures that our products meet stringent international standards.Looking ahead, RAYS is committed to advancing valve technology through continuous research and development, deepening our understanding of customer needs, and delivering efficient, reliable solutions for demanding industrial applications.ProductControl Ball ValveMaterialA350 LF2, A182 F316, F11Nominal SizeNPS 12″~40“Pressure RateCL 150~900Temperature Range-52C~+400COperatorManual, PneumaticApplication RangeVarious industrial applications including chemical, oil and gas.ProductHigh Temperature Ball ValveMaterialA182 F304Nominal SizeNPS 2″Pressure RateCL 300Temperature Range-75C~+515COperatorManual, PneumaticApplication RangeVarious industrial applications including chemical, oil and gas.…

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Case Study I 2022-02-22

Emergency Shutdown Forged Steel Ball Valve

Emergency Shutdown Forged Steel ball Valve Background/work conditions of this project:The Emergency shutdown forged steel ball valve supplied by RAYS FLOW CONTROL to an offshore processing facility in Kazakhstan are ready to ship。Before this project,the customer of this project has been using an emergency shutdown ball valve imported from Europe and the United States. After a productive discussion with the customer, we have formulated the most suitable product design plan for them. With RAYS’long-term experience in design and manufacturing of emergency shutdown ball valves, RAYS’ strict control of product quality have won the trust and support of the customer. Specifications/materials of this product:The product specifications of the order: Pneumatic Three-Piece Side Entry Trunnion Mounted Ball Valve, Size: 4”x 3″, Pressure: 300LB, Body Material: LF2 CL.1, Stem: 17-4PH, Other internal parts using F31, and drive method using BIFFI actuator imported from Germany.According to the requirements of working conditions, this adopts DBB Low Emission design structure to prevent greater damage caused by media leakage in case of emergency. In each production process, RAYS adopts international top inspection and testing equipment such as: Spectro PMI material spectrometer imported from Germany and FARO CMM Coordinate Measuring Machine imported from USA to strictly control the product quality in each production process to ensure the product service life of 25 years and above. Inspection and testing requirements:The final product passed API 6D inspection standards under SGS as the third party inspection and was successfully delivered to the customer. Emergency shutdown forged steel ball valve introduction:Emergency shut-off ball valve is suitable for city gas and liquefied petroleum gas class of flammable gases and liquids. These occasionally have greater danger once the transporting of the pipeline creates leakage which will cause great damage. Emergency shutdown ball valve can ensure the safety of the operation. When an emergency occurs, it can automatically cut off the system, such as fire or other events to prevent the passage of media and to prevent the occurrence of secondary explosions.Emergency shutdown forged steel ball valve advantage:Using pneumatic actuator, the valve opens and closes quickly.Low-temperature, Low Emission design prevents media leakage even at low temp.…

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