By adopting the deep cooling treatment process and special low-temperature materials, it ensures reliable performance under extreme conditions of -196℃; the innovative design of the side maintenance opening supports rapid maintenance and significantly reduces downtime; the double eccentric butterfly plate structure and multi-level metal sealing system achieve zero leakage in both directions under ultra-low temperature environments; the extended valve stem and anti-heat bridge design effectively prevent heat conduction; it complies with international standards and is suitable for harsh conditions such as LNG, air separation, and chemical industries, while balancing efficient sealing and convenient maintenance.
◎ Main material: low temperature steel, stainless steel, alloy steel, etc.
◎ Size range: NPS6~NPS80/DN150~DN2000
◎ Pressure level: Class150~ Class 300/PN10~PN50
◎ Temperature range: -196℃~120℃
◎ Application scenarios: Liquefied natural gas (LNG) process systems, used for flow regulation and control of system pressure; chemical process
systems, such as refrigerant, liquid oxygen, liquid nitrogen, etc. transportation systems; food processing, such as liquid food delivery systems, etc.
It is mainly used in various systems such as petroleum, chemical, metallurgical, pharmaceutical, etc. to transport high viscosity media that solidify at room temperature. The insulation jacket of BJ45W DC jacket insulation globe valve is welded between the two flanges of the valve, and there are two connection ports for the insulation jacket on the side and bottom of the valve. DC insulation globe valve is particularly suitable for pipelines in the chemical and fertilizer industries, and the inclusion of steam in the jacket can prevent the crystallization of the medium. Insulated globe valves are widely used in various systems such as petroleum, chemical, metallurgical, pharmaceutical, etc.
The working principle of the three eccentric butterfly valve is based on its unique structural design, which achieves sealing and flow control functions through three eccentric distances: Structural Design: Three Eccentric Structure: The valve stem axis deviates from the center of the butterfly plate and the body center, and the rotation axis of the valve seat is at an angle to the axis of the valve body channel. This design enables the butterfly plate to form a wedge-shaped space with the valve seat when closed, achieving sealing through friction. Conical Sealing Surface: The periphery of the butterfly plate is machined into an external inclined conical surface, and the valve seat is an internal inclined conical surface, forming an elliptical contact surface. When closed, the butterfly plate achieves sealing through the asymmetric pressing force in the up and down directions, and the sealing becomes tighter as the pressure increases. Working Mechanism: Open State: The butterfly plate is separated from the valve seat, and the fluid passes through the channel; due to the eccentric design, during the opening process, the butterfly plate gradually detaches from the valve seat, reducing friction and operating torque. Closed State: The butterfly plate rotates 90° to contact the valve seat, forming a wedge-shaped space and achieving sealing through torque. Flow Regulation: During the opening rotation of the butterfly plate, the valve's flow area gradually increases, reducing fluid resistance and improving the flow coefficient, achieving flow regulation. Technical Advantages: Sealing Performance: The metal-to-metal hard sealing method can still maintain good sealing performance in high-temperature and high-pressure environments; Low Friction Operation: The eccentric design significantly reduces the operating torque and extends the valve's lifespan; Self-Locking Function: When closed, the butterfly plate becomes tighter under pressure, preventing the phenomenon of over-positioning. This valve is widely used in the petroleum, chemical, and power industries, and common structural connection forms include double flange type, welding type, lug type, and socket type, etc.
RAYS' Double Disc Gate Valve-Ethylene is manufactured using high-strength, high-temperature resistant materials, specifically designed for handling cracked gases in the petrochemical industry. This valve features exceptional sealing capabilities and low maintenance requirements, effectively handling high temperatures and corrosive media. Its unique slab gate design ensures smooth fluid flow without any obstruction, thereby reducing pressure loss and enhancing system efficiency. Additionally, the valve is equipped with an automatic self-cleaning feature that removes deposits during operation, ensuring reliability and stability over long-term use. Ideal for both new projects and upgrades of existing systems, the RAYS Double Disc Slab Gate Valve-Ethylene is a perfect choice for enhancing productivity and safety.